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PPR-C Pipes

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SHK INNER BRAND

SHK INNER offers high-quality PPR-C Pipes & Fittings designed for safe, durable, and sustainable piping solutions. Manufactured using premium-grade raw materials sourced from globally trusted suppliers, our products ensure superior performance for residential, commercial, and industrial applications.

Infrastructure

We have with us well developed infrastructure facilities that include advanced technology based machinery and a Specialized Research & Development Unit. We have Multiple Extrusion and Injection Moulding Units for PPR-C Pipes & Fittings. This helps us to achieve columinous and qualitative production. Our plant is equipped with the most sophisticated & advance machineries to manufacture the products confirming to the standards laid down by Indian and International standard requirements and well equipped with in-house Testing & Quality Assurance Facilities.

UV Stabilized PPR-C Top layer:

  1.  UV Stabilizers contains various chemical properties, which gives the protection against UV light by various  chemical mechanisms.
  2.  Colors like Black, Green already have good resistance to UV rays, but addition of UV stabilizers further enhance the light and thermal stability of product.
  3.  UV stabilizers impart long term durability and enhance life of the product.

Anti-microbial PPR-C Inner Layer

Anti-Microbial Layer Prevents the growth of Bacteria/Algae/Microbes etc inside the pipe which makes suitable for the Usage of any Clean Water or Liquid Food Supply Application.

Properties

• Lighter in Weight
• Longer Service Life
• Non-Scaling
• Anti-Corrosive
• Low Laying Time
• Recyclable Material
• Negligible Heat Loss

• Wide Operating Temperature Range: (-8) to 95°C
• Leak Proof (Socket-Fusion Jointing)
• Very Low Thermal Conductivity (0.23 W/mK)
• Very Low Frictional Factor (1.5 Ft / 100 Ft)
• No Electrical Conductivity
• Good Chemical Resistance

Fields of Application

• Hot/Cold Water Supply
• Chemical Plants
• Cooling Towers & Condensor Lines
• Chilled Water Supply
• Pharmaceutical Industries (USFDA Approved)
• Effluent/ Water/Sewage Treatment Plants
• RO Drinking Water Plant
• Solar Water Heater
• Fire Application

Available Colors

SHK INNER Flame Retardant Pipes

The Outer-most Layer of PPR-C pipes is added with Flame Retardant Additives like UL94 to get protection against the fire and helps to stop the flame within some seconds.

UL 94 FLAME RETARDANT CHARACTERISTIC

Test Criteria (UL94 - IEC 60707) Requirement
Burning time of each individual test specimen(s) (after first and second flame applications) ≤ 30 s
Total burning time (10 flame applications) ≤ 250 s
Burning and afterglow times after second flame application ≤ 60 s
Dripping of burning specimens (ignition of cotton batting) Yes
Combustion up to holding clamp (specimens completely burned) No

Application

• Compressed Air      • Instrument Air       • Vacuum Air      • Nitrogen Air

Available Colors

TECHNICAL & COMMERCIAL COMPARISON

Properties MS Pipes CPVC Pipes PPR Pipes
Service Life 3–5 years 15–20 years 50 years
Food Grade Poor due to corrosion issues The solution used for jointing the pipes might contaminate the water. Non-hygienic in nature. Hygienic, CFTRI approved – can supply clean water and liquid food.
Leakage High chance High chance due to solution-based jointing Negligible chance due to socket fusion jointing
Heat Loss High Negligible Negligible
Thermal Conductivity Very High (45 W/mK) Low (0.3 W/mK) Low (0.23 W/mK)
Insulation Requirement in Chilled Water Supply More insulation thickness required due to high thermal conductivity Pipes not recommended for chilled water supply Lower insulation thickness than MS as thermal conductivity is quite low
Maintenance Cost High after 3–4 years High after 5–6 years Negligible up to 15–20 years
Corrosion Resistance Nil Excellent Excellent
Friction Very High Low, approx. 4 ft/100 ft Negligible due to smooth layer, approx. 1.5 ft/100 ft
Weight Very heavy Very light due to which transportation cost decreases by 3 times Very light due to which transportation cost decreases by 3 times
Painting Cost Additionally high for painting the pipes according to standards None None
Young’s Modulus NA Approx. 3275 MPa, making the pipe rigid and brittle Approx. 850 MPa, making the pipes tough and ductile
Temperature Resistance Applicable for higher temperatures as well 10°C to 80°C (adhesive joints used for joints can be used only up to 60°C) -8°C to 95°C
CAPEX Costing Higher than PPR-C Higher than PPR-C Very Low CAPEX Costing
OPEX Costing Higher than PPR-C because of high maintenance Higher than PPR-C Very Low OPEX Costing because of negligible maintenance
Installation Time Very high because of welding joints and more manpower required Negligible as solution-based joints Low because of socket fusion jointing

SHK INNER PPR-C Triple Layer Pipes & Fittings

Type Size
PN 06 Pipes 200 mm to 400 mm
PN 10 Pipes 32 mm to 315 mm
PN 16 Pipes 20 mm to 315 mm
PN 20 Pipes 20 mm to 315 mm

SHK INNER Pneumato PPR-C Pipes & Fittings

Type Size
PN 06 Pipes 200 mm to 400 mm
PN 10 Pipes 50 mm to 315 mm
PN 16 Pipes 20 mm to 315 mm
PN 20 Pipes 20 mm to 315 mm

PPR-C GREEN FITTINGS

Socket

Elbow 90 degree

Elbow 45 degree

Tee

End Cap

Flange Core/Stubend

Reducer

Reducer Tee

PPR-Flange

M/S Powder Coated Flange

Reducing Elbow

Union

Long Bend

F T Saddle

Saddle

Wall Camp

F T Socket

M T Socket

F T Union

M T Union

F T Elbow

M T Elbow

F T Tee

M T Tee

Gate Valve

Plastic Body Ball Valve

Tank Connector

Long Plug

Gate Valve

WELDING PROCESS

Cutting

• Cut the pipe at right angle to its axis using burr-free cutter
• Ensure that pipe is free from burrs or cutting chips
• Clean the pipe & fitting perfectly before welding.
• Mark welding depth at the end of pipe

Heating

• Mount the suitable Dies (Socket and Pucnh) on heating element of welding machine according to the diameter of pipe and fitting to be welded
• Connect the welding machine to 220 Volts A.C. power supply d
• Select 260 C temperature on the welding machine hermostat d
• Wait for reaching the required working temperature d
• Insert the pipe and the fitting in the Dies (i.e. Socket and Punch respectively) by exerting light pressure d
• Heat both pipe & fitting as per the size and time given in the following table

Welding

• After heating, quickly insert pipe into the fitting by exerting light pressure
• Any misalignment should be corrected immediately after insertion to avoid any stress in the weld. This type of connection ensures perfect sealing even under the hard working conditions.

Note :
1. Avoid air draughts during welding to avoid stress in the welds.
2. During site welding, keep the welding set at a right angle to the pipe and fitting in order to avoid partial welding

Pipe Dia. (mm) Welding Depth (mm) Heating Time (Sec) Welding Time (Sec) Cooling Time (Min)
20 14.50 6 4 2
25 16.00 7 4 2
32 18.00 8 6 4
40 20.50 12 6 4
50 23.50 18 6 4
63 27.50 24 8 6
75 30.00 30 8 6
90 33.00 40 8 6
110 37.00 52 10 8

QUALITY CERTIFICATES

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